InnovationLab, an expert in printed and organic electronics, announced a partnership with Heidelberger Druckmaschinen AG (Heidelberg), a market leader in the manufacturing of printing presses, that will result in the mass production of inexpensive printed and organic sensors, freeing companies to design and produce low-cost customized pressure sensors on an industrial scale for the first time.
According to IDTechEx, the market for printed sensors, which includes both organic and flexible sensors, will reach US$4.5B by 2030i — opening new use cases in automotive, healthcare, supply chain logistics and other markets. Meeting that level of demand, however, will require a new approach to the design-to-production process of sensors. For more information see the IDTechEx report on Printed and Flexible Sensors 2020-2030: Technologies, Players, Forecasts.
"Embarking on the development and industrial production of printed and organic electronics represents a milestone for Heidelberg and for Germany as an industrial player. As we see it, our involvement in this production of high-tech sensors opens up the potential for growth in the two- to three-digit million euro range," said Rainer Hundsdörfer, CEO, Heidelberg. "Our partnership with InnovationLab allows us to offer customers quality of design, reliability, a lower bill of materials, and the highest imaginable volumes. In fact, we have the capacity to produce enough sensors to cover a tennis court every hour under a reliable three-shift production system."
"The first step to the widespread adoption of printed and organic sensors is good design, which is one of our historic strengths," said Luat Nguyen, managing director, InnovationLab. "The second is reliable, high-quality volume production. Our collaboration with Heidelberg fulfills both requirements, enabling us to provide a one-stop shop for printed and organic electronics. Now we can give customers a quick transition from design and feasibility studies through market entry, all the way to mass production. This is our unique Lab2Fab concept."
Advantages of Printed and Organic Electronics
Until recently, companies have manufactured sensors using conventional semiconductor foundries, which rely on a nine-step process to fabricate each sensor. While well-established, this approach has several downsides: Design-to-production cycles are slow, iteration is costly—as is the per-sensor price—and choice of substrate is limited to rigid materials such as silicon, making such sensors unsuitable for many use cases. In contrast, printing sensors using roll-to-roll printing methods provides greater choice in functional materials, substrates and deposition methods, offering flexibility of design to accommodate thousands of different applications.
- A wide range of materials include organic semiconductors and nanomaterials, (transparent) conductive inks, force- and temperature-sensitive materials allow customers to choose among rigid substrates (e.g., glass, ITO-glass, silicon) and flexible substrates (e.g., PET, PEN, TPU, flexible glass, and others)
- Printing sensors only requires a two-step process, saving time and resources—and significantly reducing bill of materials (BOM) costs
- Sensors can be printed on flexible, even biodegradable materials, such as textiles—introducing new use cases such as foils of printed sensors that wrap around car batteries to monitor battery health in real-time as well as printed sensors in bandages that monitor the pressure on or moisture of a wound. Printed flexible sensors on food items can both track supply chain conditions like compliance with the cold chain.
InnovationLab offers an ISO 9001-certified facility that utilizes processes that conform to the IATF 16949 automotive quality standard. Customers have the choice of two production sites, both offering clean rooms, which is important for the quality and reliability of the printing process. InnovationLab has a highly modified printing press that supports prototyping and pilot production of up to one million (finger-sized) sensors per day. Heidelberg's production site in Wiesloch features a further developed printing press that is solely used for the industrial production of printed sensors, run in a three-shift operation.
For more information on working with InnovationLab, email: email@example.com
Founded in 2008, InnovationLab GmbH is a one-stop shop for printed electronics, providing state-of-the-art infrastructure along with comprehensive expertise in materials, processes and printing technologies to develop novel products. Specializing in flexible pressure sensors, as well as temperature, moisture and gas sensors, the company offers highly customized end-to-end solutions. By providing hands-on support to its customers throughout the entire product value chain, InnovationLab partners with customers through concept to mass production of printed functional productsat two manufacturing sites in Germany. InnovationLab also supports numerous research and industrial partners at its lab and fabrication facility, an interdisciplinary environment featuring 6200m2 of usable space for production, development and offices, including 700m2 state-of-the-art cleanrooms. For more information, see: https://www.innovationlab.de/en/
Source: Embedded PR